Try to imagine a thin saw that is thinner than a strand of hair? It might be difficult to imagine, however there are Thin Saws that are being made as thin as .0020 inches (and a human hair is about .0040 inches thick). These blades are used in what can be thought of as your difficult jobs.
The range for thin saws is usually between an inch thick (or thin) and .0020 inches. These thin saws are made of carbide. They are designed for extreme miniaturization. Only the most seasoned team of saw makers is qualified of making a saw to meet this type of requirement. It is common that creating a thin saw is a custom order and is needed for a special use. This includes the customization of thin knives, cutters and slotters. Other applications include carbide tipped saws and thin cutters.
The key to manufacturing thin saws is precision and miniaturization. There are customization options for your thin saw needs. You can get regular or a square tooth arrangements. For optimal results with a thin saw, look for and inquire about accuracy of dimensions and tolerances.
Solid Carbide Saws cut at a high rate of speed. Because they’re made of carbide, they can cut at a high speed for a low price. Carbide is a durable material that has a long work life. It is well known in the industry that a solid carbide saw can last 100 times as long as regular steel. In other words that carbide saws save money. They do this because they last longer which means less machine downtime. Simply put, a carbide saw has a longer life. Carbide saws also require less regrinding or other tool expenses. There are other attractive features of carbide saws. Their precise cutting leaves a product free from burrs.
A thin saw with a carbide tip is a better tool for precision gang set-ups. This thin saw needsan integral spacer, which is a part of the saw. It doesn’t allow for dirt or chips to accumulate. This is for the most extreme spacing for gang sawing. After awhile, carbide saws and carbide tipped cutters need to be sharpened and re-tipped. Usually the tools can be mailed to the manufacturer for evaluation and a quote.
The reason for wanting to use a thin saw or a carbide saw is for metal working applications. These saws can be used for high precision work – even the heaviest cuts. This is why carbide saws and tips get used. As said earlier in this article, the key to successful use of a thin saw or carbide saw is accuracy and tolerance. Thin saws and solid carbide saws can be made to stocked standards, or modified for precision or other economical saw gangs. Often times these are problem jobs that exceed the norm for every day operations.
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